Friday, August 23, 2019

Automatic Double Side Sticker Labeling machine




Description
·       our machine have special centering-feeding-gapping device with separate motor & drive for each side belt, it feeds the incoming bottles into fix gap & at center by synchronizing with conveyor speed so no need of manual gaping, while running into line or no need of change parts(worms) for different size bottles. centering helps in perfect application of label.
  •     conveyor & upper pressing belt motor are ITALIAN BONFIGLIOLI MAKE 
  •      DELTA make varible speed drives
  •      full structure of machine is in stainless steel
Technical Details

S.No.
Particulars of Inclusion
1.
Model
TM-Nova
2.
Description of the machine
NOVASTEPPER- 3 AXIS.
3.
Label Material
Paper.Label/ PVC label/( can work for transparent and metallic colors )
4.
Label Gap Between two Labels.
3 MM
5.
Release Paper
Gasoline Paper
6.
Label Roll Diameter
Max. OD 280mm AND ID 76MM
7.
Label Height
Max: 150mm



8.



Capacity/Speed
60 to 80 bpm for for front and back labelling on flat bottles.
60 to 80 bottles per minute for round bottle for wraparound labelling.
For U seal and top labelling ,the speed will be around 60 to 80 bottles per minute.
9.
MOC
SS304
10.
Control Panel
Inbuilt in Box Type Base Frame

11.
Label & Product Sensor
Make: label Sensor – Leuze- Germany

Product Sensor – RETRO RECTIVE-Leuze-GERMANY
12.
Drive
AC drives Delta/Allen Bradley make
13.
Speed Variation
All drives synchronised through Encoder and operated through PLC.
14.
Label Height Changeover setting
Labeller suitable for label roll from 25 mm to 150 mm in height.
15.
Electricals
L&T, Hagger, Rittal, Pepperal Fuchs, etc
16.
Power
220V/50 Hz, single PHASE
17.
Labelling Head Height Adj.
150MM adjustment each on BOTH AXIS. Horizontal and vertical.
18.
Utility Required
Electrical power only. No other utility.
19.
Built in Features in HMI
Automatic label length Detection. When ever change of label roll.


25 –programs storing capacity.


7" Touch screen of ALLEN BRADLEY make.


Product Counter, Product speed display


Label sensor with potentiometer/ teaching


No Bottle – No label


No setting required for product sensor while change over


Auto label calibration in label scanning mode.


Label dispensing speed adjustment up to 25 mtr/min.


Label Pre-ejection adjustable.


HMI with 3 level pass ward protection.


PLC with 15 /20 IO of allen Bradley make.
20.
MODLUES IN MACHINES
MODLUES



Spacer
Chain spacer for product spacing in both for off and on line Feeding of products for labelling.
Chain spacer are equipped with slides for both horizontal and vertical adjustments depending upon product size.



Orientation
Chain orientation for product spacing in both for off and on line Feeding of products for labelling.
Chain orientation are equipped with slides for both horizontal and vertical adjustments depending upon product size.



Over head
Overhead stabilizing unit with spring loaded cushioning mechanism to adjust product height variation in online production.
Over head unit equipped with slides for both horizontal and vertical adjustments depending upon product size.



Labeler slide
Labeller slide with 3 axis adjustment, having scales for all slides.
Slides equipped with both horizontal and vertical adjustments depending upon product size

TOP labeller

For top labelling on round and flat bottles, and for U seal

U seal

U seal attachment mounted on Product holding unit with motorised brush for u sealing on bottle.


conveyor
The Length of the conveyor is 4500mm long and slat width is 114mm.The slat and conveyor will be of SS.
The Line Height Adjustment is + or - 50mm .


Wraparound unit

Wraparound unit with slide for vertical adjust ,this will help for easy product change over setting and label setting on product.


Roll end Alarm and tower light with Buzzer.
Machine is equipped with roll end alarm sensors for all three labellers.
Sensors-P&F

Tower light-Patlite.
21.
AC MOTORS
BONFIGLOLI
22.
GEAR BOX
BONFIGLOLI
23.
ENCODER
P&F.
24.
CABLES
PHENOLEX
25.
Change over time
Only 15 to 20 minutes
26.
Pneumatics
Festo
27.
Electrical components
Siemens.
28.
slat
SS 304.

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