Friday, May 11, 2018


Four Head Semi Automatic Volumetric Filling Machine

Features:

The volumetric liquid filling Machine is one of the most users friendly. The machine is used for filling all types of free flowing liquids in any shape of containers/ bottles/jars etc...
  • filling range up to 500 ml
  • GMP model SS304 constructions... 
  • 4 syringes included in m/c made out of SS304, with Teflon washer. & BYPASS provided to avoid dripping
  • Accurate and continuous filling of all type of free flowing liquid in any shape of container.
  • Filling speed up to12+ fills/ min. (Depending on Volume / Viscosity of the Liquid be Filled)
  • Provided with non return valves and HDPE piston rings.  
Technical specifications: 

Contact Part   :- S.S. 304 ( SS 316 on request)

FILLING RANGE
MOTOR HP
10-50
20-100 ml
(Or any range below this)
0.50 HP
50-250 ml
1  HP
150-500 ml
1.5 HP
250-1000 ml
1.5 HP

Optional Features with Videos:

·                     Variable Speed drive- Can control machine speed from minimum to maximum
·                     Diving nozzle - Nozzles go down inside the bottle and come up while filling,to avoid spillage and foaming of liquid.Below is the link for video
https://www.youtube.com/watch?v=x1ahRKLjPew
·                     Position indicator-This gives a reading associated with the set volume which helps to set same volume again in short interval of time without trial and error.
·                     Shut off nozzle- The nozzle get positively closed in between two fills to avoid dripping of liquid.Below is the link for video
https://www.youtube.com/watch?v=JhsWU_zHOMM



Thursday, May 3, 2018

SEMI AUTO TABLE TOP PISTON FILLING MACHINE - SINGLE HEAD







FEATURES:

·  All operations automatic except placing of bottles
·  foot switch can be provided for start stop operation
·  All contact parts SS 304.
·  Can fill thick paste as well as liquids with particles
·  Easy change over from one size to another
·  Fill accuracy up to ± 0.5% depending upon the material to be filled
·  picture shown in just for representative purpose actual machine may differ as per your requirement & feature selected


TECHNICAL DATA:

Filling size
100-1000 ml( customized filling range are available)
M/C suitable for
Container filling
Output speed:
5-10 fills per minute
Drive
 pneumatic model need air compressor air supply at your end


MANUAL  HOT PASTE FILLING MACHINE
Description
  •  Best Suitable Manual liquid and paste products,hot fill product like petroleum jelly,balm,jam, starch etc and cold product like ointment, cream,  toothpaste, liquid,   juice.
  •           Machine have NRV valves so products without any particles are suitable.
  •           Contact part in SS304 or in SS316 on request
  • 12  Ltr jacketed hopper with digital temperature controller and slow speed stirrer
  •  All seals are silicon or teflon made.
  •  Easy volume setting 
  •  Also available in pneumatic model and semi automatic model




SEMI  AUTO  BLOCK TYPE PISTON FILLING MACHINE SINGLE HEAD



Features:

·  All operations automatic except placing of bottles
·  foot switch can be provided for start stop operation
·  All contact parts SS 304 or in SS316 on request
·  Can fill thick paste as well as liquids with particles
·  Easy change over from one size to another
·  Fill accuracy up to ± 0.5% depending upon the material to be filled
·  picture shown in just for representative purpose actual machine may differ as per your requirement & feature selected

SPECIAL FEATURES ON DEMAND AT EXTRA COST:

POSITION INDICATOR :   It is a Seiko make position Indicator which indicates the position of the syringe to set the amount of volume to be filled in the container. Once the setting is done for example: 200 ml volume you can find a numeric digit on the position indicator and you can note it. Similarly when you are doing a setting for 500ml, 750 ml , 1000 ml or any other size you will find a numeric digit for all . Whichever size you are having standard for filling, you can prepare a chart indicating filling size and its position. Once it is done, you don't need to do trial and error process for setting the volume and you can just bring the syringe at that particular position (indicated by numeric digit) and set it.
however when you switch to different viscosity or density product you have to take reading for it again

·         JACKATED HOPPER AND GEARED STIRRER:
Jacketed hopper is used to heat the product or maintain the product temperature as desired. Heating can be water based or oil based. Stirrer is use to mix the product and to spread the heat evenly in the product.
Stirrer driven by a 1⁄2 HP, 20 RPM, 3-phase vertical geared motor. Stirrer blades & contact parts in S.S.316, along with mounting, switches & temperature indicators. Electrically heated thermostat to detect./maintain the temperature, standard hopper capacity can hold 40liter of product, can be customized as per client need.

·         DIVE IN TYPE NOZZLES :
With this feature before filling operation starts the nozzles enter into the container and the filling operation starts and slowly while filling it comes out and the operation completed. When the bottle mouth diameter is small and there is a risk of the product material getting spilled out while filling, dive in type nozzles are provided. Also when the product produces foam, it is necessary to provide such feature.

·         PRODUCT DIGITAL COUNTER:
It counts the number of container which are getting filled to keep an eye on total production, one can also opt for preset limit based counter where you can preset the quantity of container you want to fill, machine will stop automatically once this quantity is achieved by  filling

·         PLC BASED HMI TOUCH SCREEN OPERATION:
We use well known branded PLC components (Panasonic, Delta or Hitachi or Mitsubishi, Abb make) to synchronize various operation of machine, A suitable touch HMI can be given for easy operation of machine to show various ongoing function, programming can be customized for each machine to suit every application customized needs.

AUTO PUMP START STOP OPERATION WITH PIPING: This system is used to transfer the material from the main storage tank to the hopper of the machine using suitable kind of pump & geared motor. From the Pump the material is transferred to the hopper through piping  made in SS316.  There is a level sensor mounted on the hopper which detects the level in the hopper and once the product level reach below minimum desired level pump is started automatically and start filling the hopper and when it reaches to max product desired level pump stops. it can be put on manual mode and the material will transfer continuously till you don't stop the operation manually.

Technical data:

Filling size
100 ml – 1000ml (customized filling range are available)
M/C suitable for
Container filling
Output speed:
5-10 fills per minute
Drive
pneumatic model need air compressor air supply at your end




HAND OPERATED PASTE FILLING MACHINE WITH PARTICLES

Description

  • Its latest design from TRU-MARK filling machine having feature of  paste filling machine with particles
  • it can also handle small particles up to 2mm size, bigger size can be done on request
  •  it can only handle thick paste like ointment, creams
  • This model don't have check valve and the design sucks & dispense material due to positive displacement,
  • Very very easy to dismantle & clean.
  • Available in different filling ranges from 5ml-250ml 


TWO HEAD SEMI AUTOMATIC  VOLUMETRIC  FILLING MACHINE


Features

The volumetric liquid filling Machine is one of the most users friendly. The machine is used for filling all types of free flowing liquids in any shape of containers/ bottles/jars etc.

  • GMP model SS304 constructions... 
  • 2 syringes included in m/c with Teflon washer.
  • Accurate and continuous filling of all type of free flowing liquid in any shape of container.
  • Filling speed up to14 + fills/ min. (Depending on Volume / Viscosity of the Liquid be Filled)
  • Provided with non return valves and HDPE piston rings. 
  • Provided with thunder pipes
Technical specification


 Contact Part   :- S.S. 304 ( SS 316 on request)

FILLING RANGE
MOTOR HP
10-50
20-100 ml
(Or any range below this)
0.25 HP
50-250 ml
0.5 HP
150-500 ml
0.5 HP
250-1000 ml
1 HP
Customized filling range available on request

Optional Features with Videos


  • Variable Speed drive- Can control machine speed from minimum to maximum
  • Diving nozzle - Nozzles go down inside the bottle and come up while filling,to avoid spillage and foaming of liquid.Below is the link for video
https://www.youtube.com/watch?v=x1ahRKLjPew
  • Position indicator-This gives a reading associated with the set volume which helps to set same volume again in short interval of time without trial and error.
  • Shut off nozzle- The nozzle get positively closed in between two fills to avoid dripping of liquid.Below is the link for video
https://www.youtube.com/watch?v=JhsWU_zHOMM

 

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