SEMI AUTO BLOCK TYPE PISTON FILLING MACHINE SINGLE HEAD
· All operations automatic except placing of bottles
· foot switch can be provided for start stop operation
· All contact parts SS 304 or in SS316 on request
· Can fill thick paste as well as liquids with particles
· Easy change over from one size to another
· Fill accuracy up to ± 0.5% depending upon the material to be filled
· picture shown in just for representative purpose actual machine may differ as per your requirement & feature selected
SPECIAL FEATURES ON DEMAND AT EXTRA COST:
POSITION INDICATOR : It is a Seiko make position Indicator which indicates the position of the syringe to set the amount of volume to be filled in the container. Once the setting is done for example: 200 ml volume you can find a numeric digit on the position indicator and you can note it. Similarly when you are doing a setting for 500ml, 750 ml , 1000 ml or any other size you will find a numeric digit for all . Whichever size you are having standard for filling, you can prepare a chart indicating filling size and its position. Once it is done, you don't need to do trial and error process for setting the volume and you can just bring the syringe at that particular position (indicated by numeric digit) and set it.
however when you switch to different viscosity or density product you have to take reading for it again
· JACKATED HOPPER AND GEARED STIRRER:
Jacketed hopper is used to heat the product or maintain the product temperature as desired. Heating can be water based or oil based. Stirrer is use to mix the product and to spread the heat evenly in the product.
Stirrer driven by a 1⁄2 HP, 20 RPM, 3-phase vertical geared motor. Stirrer blades & contact parts in S.S.316, along with mounting, switches & temperature indicators. Electrically heated thermostat to detect./maintain the temperature, standard hopper capacity can hold 40liter of product, can be customized as per client need.
· DIVE IN TYPE NOZZLES :
With this feature before filling operation starts the nozzles enter into the container and the filling operation starts and slowly while filling it comes out and the operation completed. When the bottle mouth diameter is small and there is a risk of the product material getting spilled out while filling, dive in type nozzles are provided. Also when the product produces foam, it is necessary to provide such feature.
· PRODUCT DIGITAL COUNTER:
It counts the number of container which are getting filled to keep an eye on total production, one can also opt for preset limit based counter where you can preset the quantity of container you want to fill, machine will stop automatically once this quantity is achieved by filling
· PLC BASED HMI TOUCH SCREEN OPERATION:
We use well known branded PLC components (Panasonic, Delta or Hitachi or Mitsubishi, Abb make) to synchronize various operation of machine, A suitable touch HMI can be given for easy operation of machine to show various ongoing function, programming can be customized for each machine to suit every application customized needs.
AUTO PUMP START STOP OPERATION WITH PIPING: This system is used to transfer the material from the main storage tank to the hopper of the machine using suitable kind of pump & geared motor. From the Pump the material is transferred to the hopper through piping made in SS316. There is a level sensor mounted on the hopper which detects the level in the hopper and once the product level reach below minimum desired level pump is started automatically and start filling the hopper and when it reaches to max product desired level pump stops. it can be put on manual mode and the material will transfer continuously till you don't stop the operation manually.